Nothing worse than a physicist stupefied by the obvious

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  • redboat219
    Admiral

    • Dec 2008
    • 3512

    #1

    Nothing worse than a physicist stupefied by the obvious

    Quote from Macgyver "Hell Week" episode.

    This popped into my mind after coming across a post on an FB RC sub group.

    The builder has essentially given up, saying it a "disappointment" and "discouraging" because vendors don't stock "oblong shafts" to match his 3D print.
    Click image for larger version  Name:	Screenshot_20260404_091558_Google.jpg Views:	1 Size:	70.3 KB ID:	194377

    a perfect example of a "CAD-induced" crisis. He designed a hole (or used a file) that assumes a specific, non-standard geometry, and now he's treating a simple mechanical interface like it's a proprietary aerospace component.


    This is pretty much a DIY hobby, if the part doesn't exist, you make the part—or better yet, you don't design a hole that requires a unicorn to fill it.

    He did the 90% that requires high-tech hardware and software, then got "stupefied" by the 10% that requires a hammer and a file.


    Last edited by redboat219; 04-03-2026, 09:01 PM.
    Make it simple, make strong, make it work!
  • redboat219
    Admiral

    • Dec 2008
    • 3512

    #2
    Off the shelf fix that doesn't require machining or additional work would be to use K&S brass stock.

    Find a square brass rod or tube of the correct width that fits into the oblong 3D-printed hole perfectly. The flat sides of the square provide a massive mechanical lock against the flat internal walls of the print. No slipping, no "oblong" magic required. The gaps on the sides provide space for RTV or epoxy.
    Make it simple, make strong, make it work!

    Comment

    • Subculture
      Admiral

      • Feb 2009
      • 2515

      #3
      It’s an issue for those who just buy a file and hit go on a printer.

      A bit of basic work with some free software like Fusion 360 and you can have whatever shape and size of orifice he likes in those hydroplanes. Alternatively, a bit of basic benchwork with a file to whittle away at some round stock.

      Comment

      • redboat219
        Admiral

        • Dec 2008
        • 3512

        #4
        Originally posted by Subculture
        It’s an issue for those who just buy a file and hit go on a printer.
        When something does not include the caption "Download file", "PRINT" or "Add to cart" it doesn't exist.
        Make it simple, make strong, make it work!

        Comment

        • Akula54
          Lieutenant, Junior Grade

          • Jul 2011
          • 41

          #5
          Yes, I found it inappropriate for the 3D designer (rcsubs.cz) to complain to the whole world about such a trivial matter.

          I even replied with an obvious solution, which must not have been to his liking since he didn't react at all.
          A file, a brass rod, and the problem was solved...

          On a group frequented by experts and artists in the RC submarine community who all share their work (i.e.solutions), it's pathetic.

          Comment

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