Bringing my first boat to life again
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Hello! Recently made a new stern insert( that knife-form thing covering the driveshaft) to replace the very heavy original ABS piece.
I decided to maintain the method of using two transversal bolts to secure the aluminum stern frame to the mount inside the stern cone (you'll see that in the pictures).
In the first place, i only applied ABS sheet to that original part and bolted it down with six M2 sunk screws, but that both looked not nice and did not give me more space between propeller and rudder what is a priority...
I cut the old grp-cover from my first attempt of remaking the stern to lenght and used it as a base to build up the sides.
The fillets of the stern planes,made from cast PU, were laminated into those sides after aligning and pinning with CA. An M2 bolt from each side, aft of the planes shaft through the fillets, secures the new stern insert to the stern frame and keeps it detachable.
The sides were then built up with fibre-enhanced filler. After grinding it to shape, a layer of light weave and fine-filler will produce a smooth surface. The entire replacement will be MUCH lighter than its ABS-predecessor!
As said, i drilled both sides of the stern above the sockets of the stern frame, afterwards screwed a threaded rod through it and wrapped some sandpaper atound it to grind the bore to a nice round shape with the socket bore right in center. That was the original method of securing the aluminum stern and allows that whole module to be removed for maintenance. However, the openings for the screws are WAY smaller and will be alike larger floodholes..
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You have put a great deal of hard, 'innovative' work into this project. You, sir, are a plodder... and I mean that in the most positive sense of the word.
You get your hands dirty. I admire that.
You and I would be equally comfortable slipping and sliding along the floor of a sausage factory.
David
Expert PlodderWho is John Galt?Comment
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Greetings! I recently added a chin sonar dome, a flat deck and the sail that is receiving some details.
The sonar was made from a (lost) foam core.
The deck was made from ABS sheet, weld glued, the edges were filled. Annoying, the first portion of filler all over the port side would not cure, since i added too little hardener. I had to remove the entire half-cured putty what was both time-consuming and messy...
After some treatments with fibreglass-filler, fine-filler and sanding i achieved a proper transition to the deck.
The sail was then attached with epoxy glue and some more conturing was performed.
The new bow is wider than the original part and would no longer match is base. So i glued down a perforated plastic strip at its inner edge so the bow dome would sit in centre again and poured some resin into the gap between strip and bow.
Btw, i use clear sticky tape and ptfe grease to isolate the parts against the resin on this model.
I also put some glass strip and filler onto the top of the bow to extend the forward deck and create the transition into the bow.
Currently, i started detailing the sail with the handrails and some doors and positioning lights. Some windows and the openings of some masts will complete the action.
I will try to create a new access to the locking screw in the fwd bulkhead through one of the torpedo shutters so i can close up the centric hole again.Last edited by JHapprich; Today, 11:14 AM.Comment
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Currently, i started detailing the sail with the handrails and some doors and positioning lights. Some windows and the openings of some masts will complete the action.
I will try to create a new access to the locking screw in the fwd bulkhead through one of the torpedo shutters so i can close up the centric hole again.
I also extended the stern insert to make a "one-piece" cover for the aluminum frame. Originally, several thin ABS plates were used to do so, held in place by tiny screws.
Last edited by JHapprich; Today, 11:47 AM.Comment


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