Collected and assembled the parts for the bow end of the Klik-on. A 1/16" wire or rod is the shank for the Klik-on and it will go into a 3/16" aluminum tube that has a 1/16" inside diameter.
Placed the bow Klik-on into the aluminum rod (CA'd it in) and tested the fit with aluminum tube attached. I will need to widen the hole a bit to accommodate and put a slight channel under the tube tapering down to the opening that the magnet goes into.
This allowed marking a rough end to the other side of the tube. It also gave me the path I needed to clean up.
An issue I had with aluminum push rods is the flex it has. I wanted the thrust to transfer to the sail plane and not be lost in bowing the tube. I also wanted the pushrod to be removable.
Taking a tube larger than the aluminum tube, I ground a channel into the plastic tube. Then using the X-acto blade cut out the thinned out area and filed it so it was wide enough to accept the aluminum tube.
The tube would snap in, but not slip out. The styrene tube is affixed to the top hull with Bondene like a U with the opening facing opposite of where it is attached.
Then I made a piece that is going to be mounted sideways, like a C. It is placed on a piece of styrene to raise it a little from the hull. Moving the pushrod to the furthest point backward (aft) I put the Klik-on and its mate and cut the tube to make sure there is enough room. Then pushed the pushrod to the most forward point and glued the C mount just ahead of this position.
Now to figure out how to get the connection from the pushrod to the sub-driver. I will work on that later (once I figure out how). Need to get some rest.
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