I've had a 1/96 AKULA, in its box, roll off the end of a moving van and not suffer any damage to the model. To date I have nearly thirty boxed models sitting around the house.
Matt: you asked the right question. It's important to have such a box to protect your investment of time, talent, and money.
Shown above is a little 1/144 Trumpeter KILO (you watching, Romel???) and its custom sized storage-transportation box. Next is Ellie showing how we first give from to the supporting foam then glue it to the upper box lid. And next to that I'm showing off a 1/72 SKIPJACK and its box. Note how the foam is glued to the bottom of the box lid -- when the lid is in place the model is safely cradled between the conformal foam pieces at the bottom, sides, and top of the box.
Box construction is straightforward: crosscutting, ripping, nailing, gluing, band-aids, and some bad words. If I have to explain how to bang a wooden box together for you, then you, pal, are in the wrong game!
M
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