Alumilite with David Merriman

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  • Kazzer
    *********
    • Aug 2008
    • 2848

    Alumilite with David Merriman

    A new short video from The Cave with The Wizard showing his techniques for using the Alumilite resins for making components for his Fitting Kits and Sub-drivers.

    Stop messing about - just get a Sub-driver!
  • Subculture
    Admiral
    • Feb 2009
    • 2121

    #2
    Very interesting.

    I have pressurizing equipment (compressor and a converted pressure cooker), but don't have a bell jar for degassing, and boy are those a price, if you can find some place that sells them over here!

    For thin section, how about putting a few risers in at the sharp points, so any trapped air can escape and be squished out under pressure?

    It means more clean up work, but that's no sweat for me, as I'm only making a few parts.

    Another thing I thought of trying was to place the mould on a vibro plate (I have an old vibro saw which will work), and let that jiggle the air out, assuming the use of a slow cure PU resin.

    Comment

    • He Who Shall Not Be Named
      Moderator
      • Aug 2008
      • 12318

      #3
      All viable means of catching the bubbles or chasing them out.

      Oh, and finish that damn Beatles sub tooling ... I want one!

      David,
      Who is John Galt?

      Comment

      • Kazzer
        *********
        • Aug 2008
        • 2848

        #4
        Originally posted by Subculture
        Another thing I thought of trying was to place the mould on a vibro plate (I have an old vibro saw which will work), and let that jiggle the air out, assuming the use of a slow cure PU resin.
        If you have one of those Black 'n Decker Mouse Sanders, shove it in a vice upside down and just place the container with the freshly mixed resin onto the rubber pad. A few seconds of that will shake the living daylights out of those bubbles, fast enough for even a quick-set resin.
        Stop messing about - just get a Sub-driver!

        Comment

        • Subculture
          Admiral
          • Feb 2009
          • 2121

          #5
          Originally posted by Merriman
          Oh, and finish that damn Beatles sub tooling ... I want one!
          But all that peace and love will dent your image, Dave!

          Comment

          • He Who Shall Not Be Named
            Moderator
            • Aug 2008
            • 12318

            #6
            Originally posted by Subculture
            But all that peace and love will dent your image, Dave!
            Sheeeeeh! ...
            Who is John Galt?

            Comment

            • Subculture
              Admiral
              • Feb 2009
              • 2121

              #7
              Ha, ha! Attack of the blue meanies

              Comment

              • He Who Shall Not Be Named
                Moderator
                • Aug 2008
                • 12318

                #8
                Oh, man ... you know way too much about that cartoon, Andy!

                David,
                Who is John Galt?

                Comment

                • Subculture
                  Admiral
                  • Feb 2009
                  • 2121

                  #9
                  Well I have the DVD, but I only got it for reference to fill in the missing pieces with the AMT/ERTL model.

                  Never understood what all the fuss was about to be honest, think you had to be on something to fully apprciate it.

                  I prefer the kinks anyway.........

                  Comment

                  • Tom Spettel
                    Lieutenant, Junior Grade
                    • Dec 2009
                    • 48

                    #10
                    Click image for larger version

Name:	Javalin project.jpg
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ID:	57711Dave I saw the video on casting resin and you said for a min of 29 hg for the vac chamber. with my new set-up
                    in the pic here i can only get 21.5 hg@5280ft alt. why 29hg? I have talked to other cast resin companys and they insist on 29hg!
                    Thanks Tom

                    Comment

                    • He Who Shall Not Be Named
                      Moderator
                      • Aug 2008
                      • 12318

                      #11
                      Originally posted by Tom Spettel
                      [ATTACH=CONFIG]2344[/ATTACH]Dave I saw the video on casting resin and you said for a min of 29 hg for the vac chamber. with my new set-up
                      in the pic here i can only get 21.5 hg@5280ft alt. why 29hg? I have talked to other cast resin companys and they insist on 29hg!
                      Thanks Tom
                      Your little diaphragm pump does not have the ass to pull the higher differential pressure (vacuum) needed to degass the mix. Subjecting any liquid goo to anything less than a near hard-vacuum won't separate out the gas from the mix -- that gas mostly air entrapped in the goo as a consequence of the mixing process, more extreme in situations were you are mixing a very viscus material such as RTV rubber and its catalyst.

                      You either pull 29" of Mercury or you're wasting your time. Good looking set-up you have there, but the pump ain't gonna get it done for you.

                      David,
                      Who is John Galt?

                      Comment

                      • Tom Spettel
                        Lieutenant, Junior Grade
                        • Dec 2009
                        • 48

                        #12
                        I have already degassed some rtv (oomoo rtv from smooth-on) and it worked great! no bubbles at all! I thought i could get away with compensating for altitude out here. no worrys the pump was a free-be. the perks of being a driver for UPS:) anyway the problem i am having
                        with air is the cast resin. Ted and i have tryed alumalite but the stuff solidifies so fast we couldent work with it. I would be willing to give it another try though..

                        Comment

                        • He Who Shall Not Be Named
                          Moderator
                          • Aug 2008
                          • 12318

                          #13
                          Careful, there are two formulas of the ALUMILITE polyurethane casting resin -- on fast cure (about a 30 second pot life) and a slower cure. The slow cure is what I use for production work.

                          David,
                          Who is John Galt?

                          Comment

                          • T. Schulte
                            Lieutenant, Junior Grade
                            • Nov 2009
                            • 13

                            #14
                            Dave, What kind of time are we talking about on the slow cure? Ted

                            Comment

                            • Tom Spettel
                              Lieutenant, Junior Grade
                              • Dec 2009
                              • 48

                              #15
                              Alumalite's web site says
                              alumalite regular 90 sec pot life
                              alumalite white 2.5min
                              alumalite RC 3 3min
                              which one do you use Dave

                              Comment

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