First of course, is pictures from my last collaboration/mentoring session with He Who Shall Not Be Named. He helped me glass the tail cone onto the boat as well as showed me how he makes propellers from scratch! Below are the associated pictures. For the propeller, he showed my how to prepare the mold with talcom powder and microwaving the mold to minimize the chances of steam explosions from the hot solder. We used leadless solder melted in a solder pot and poured into the mold. We decided on the new propeller since the other one was threaded and for a metric shaft size. I ordered the propeller before I was enlightened on the superiority of Standard. I will likely still use the brass propeller at some point, but not when I have He Who Shall Not Be Named telling/helping me make a propeller from scratch. This was likely the last mentoring session in person, as I moved the following month. Looks like I'm into full problem solving now using the breadth of knowledge I have gleaned from He Who Shall Not Be Named.
And for part 2: It took some time, but I finally got the boat unboxed in the new shop, significant improvement over working out of the spare bedroom of my old apartment. First task I set about was mounting the stern bearings (an aft journal bearing and a reversing thrust bearing) and ribs for mounting the cylinder out of high density polyurethane foam from Freeman manufacturing, I used T-5060. Nothing glued yet but lots of lessons learned. To figure out the slope of the mount, I made some discs that fit where I wanted them in the stern cone and used the shaft to figure out the z-direction spacing. Using the spacing and the discs I used my new toy (taig mini lathe) to turn out the part. My original plan was to friction fit the bearings with an interference fit....this was not the move. The foam compressed non-uniformly and led to the shaft not fitting initially and when I managed to get it in the bearings, it was highly bound. I attempted to increase the movement by heating the bearings to realign them, and twisting the shaft, some improvement but not enough. I ended up remaking the part this time with a non-interference fit with much better results. For anyone that is curious the oilite bearings I used were as follows: Journal Bearing (0.1885"-0.3145"-7/16), Reverse Thrust Bearing (0.1895"-0.3140"-0.2500"-7/16-1/16). I initially attempted to use a 7/16 bit for the hole, which ran into the problem. For the non interference fit I used an 'O' sized bit (0.3160"). Anyone have any advice whether to glue the bearings or let them ride loose? There application, would keep them in place axially, not sure if there is benefit to them being loose or not.
Leave a comment: